Naval Architecture & Marine Engineering

Build Better
by Design.

New boat models from concept to production-ready, with a precision and pace the industry has never seen. Naval architecture, engineering, design, systems. Every discipline, one team.

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Credentials
SNAME — Society of Naval Architects & Marine Engineers ASNE — American Society of Naval Engineers NMMA Standards Compliance Specialist Lean Six Sigma Black Belt Offshore Race Team 24+ Hull Programs Delivered
We sell design certainty. Clients come to us when they need to get a new model right the first time, on schedule, manufacturable, and built to perform.

PT Yacht Design is a full-service marine design and engineering firm. We take new boat models from concept to production-ready tooling at an aggressive pace, with precision that rivals much larger teams. Naval architecture, design, engineering, and tooling, all in one integrated team: no gaps, no handoffs between firms.

Our team has composite design and fabrication backgrounds, not just CAD experience. Every surface decision is made with tooling, assembly, and production cost already in mind. The result: a program that moves faster, costs less to execute, and delivers a vessel that performs exactly as designed.

24+
Hull programs
6
Core disciplines
24
Week program cadence

Every phase.
One team.

Whether you need a hull optimized for record-setting performance, class-A surface modeling ready for production, or a complete systems package from concept through construction drawings, our four disciplines work seamlessly together or independently.

Defense Programs
Defense & Autonomous Systems
07 — Defense Programs

Platform Engineering
for Defense Applications

AUTONOMOUS SYSTEMS · PAYLOAD INTEGRATION · USV / UUV

You bring the mission. We create the engineering package, from concept to launch-ready documentation. Rapid development and accelerated tooling design, with manufacturing available through our preferred production partner. We engineer the platform around your autonomous stack: hull geometry, payload bay definition, interface requirements, and producibility baked in from day one.

  • Hull geometry engineered for USV, UUV, and autonomous platforms
  • Payload bay definition and interface requirements
  • Structural and systems engineering for defense environments
  • Accelerated tooling design, with production handoff to manufacturing partner
  • Concept to launch-ready documentation, on your program timeline
Naval Architecture
01 — Naval Architecture

Hull Design &
Performance Engineering

Hydrostatics · CFD · Performance Predictions

Race-proven hull design for high-performance catamarans and monohulls. We adapt offshore-proven elements — steps, pads, compression tunnels, notched transoms — to vessels that carry more weight on less power.

  • High-performance catamaran & monohull specialization
  • Hydrostatics: weight, waterlines & trim analysis
  • CFD validation — Orca with Simerics
  • Performance predictions: engine packages & load conditions
  • Reverse/drop chines, lateral stability elements
Design Studio
02 — Design Studio

Surface Modeling &
Design Development

Class-A Surfacing · Composite-Aware · Digital Twin

Refined design blending high performance with classic detail. Our surface modeling accounts for composite behavior after lamination — designing out concavity before it becomes a problem in the mold.

  • Class-A surfacing refined from every angle
  • Composite-aware modeling (post-lamination shrink designed out)
  • Innovative joint methodology: intuitive bonding & assembly
  • Articulating assemblies, pantographic hinges, weldments
  • Full CAD model management for seamless team collaboration
Comprehensive Engineering
03 — Comprehensive Engineering

Systems Engineering &
Production Solutions

Mechanical · Structural · Plumbing · Propulsion

Full mechanical, structural, plumbing, and propulsion systems development, delivered as a complete digital twin. ABYC/NMMA compliant. Production-ready from day one.

  • Complete systems digital twin with accurate BOM
  • Serviceability, installation & offline sub-assembly planning
  • ABYC / NMMA engineering compliance
  • Turn-key construction drawing package
  • Assembly aids design: turners, fixtures, harness tables
3D Scanning
04 — Metrology Services

3D Scanning &
Reverse Engineering

0.030mm Accuracy · Digital Capture · Inspection

Metrology-grade laser scanning at 0.030mm (0.001") accuracy. We digitize existing patterns, molds, and parts — optimizing geometry for surface finish, symmetry, draft, and integration into your next development cycle.

  • 0.030mm metrology-grade laser scanning
  • Surface model CAD: symmetry, filleting, draft optimization
  • Tooling verification & first article inspection
  • As-built MEP, assemblies, interiors
  • Hand-fabricated component integration into CAD
Tooling Design
05 — Tooling Design

Mold & Tooling
Engineering

Mold Flanges · LPT · LRTM · CNC-Ready

Production-ready mold geometry engineered for your process. Draft analysis, part splits, and CNC-ready releases designed to eliminate problems before the tool is cut.

  • Mold flange design and multi-part split mold development
  • LPT, LRTM, and vacuum infusion process design
  • Draft analysis and pull direction optimization
  • CNC-ready geometry release
  • Tooling fixtures and assembly aids
Prototype Integration
06 — Prototype Integration

Construction Documentation
& Production Handoff

BOM · Construction Docs · First Article

We don't just hand off drawings. We walk manufacturers through to first article — build sequences, QC checkpoints, and production documentation that make your launch day as clean as the design.

  • Build sequence and construction documentation
  • Accurate BOM organized by work area
  • QC checkpoints and first article inspection support
  • Production handoff and on-site integration
  • ABYC / NMMA compliance documentation

Signature Capability

Every project
delivered as a
complete digital twin.

From first hull line to production-ready construction package, every PTYD engagement concludes with a fully resolved digital twin. Your team inherits a master CAD model, accurate BOM, and construction drawings your shop can build from on day one.

01
Master CAD Model
Fully resolved, layer-organized, production intent
02
Bill of Materials
Accurate BOM organized by work area
03
Construction Drawings
Turn-key: laminate, assembly, trim & grind
04
ABYC / NMMA Compliance
Engineering compliance built into the deliverable
Digital Twin
Digital Twin · Complete Assembly
Production-ready from day one

The PT Yacht Design Model

We take your concept
all the way to the water.

"Most design firms hand you drawings and walk away. We stay in the room."

Whether you have a napkin sketch or a rough design file, PTYD takes your concept through every phase: naval architecture, engineering, and tooling. When manufacturing is the next step, we connect you with our affiliated production partner. You choose how far you want to go. We have done this 24+ times across the US marine industry, for startups and established brands alike. Every program is delivered on a defined timeline with a complete digital twin your team can build from on day one.

Path 01
Engineering & Design Deliverables

We deliver the full engineering package: naval architecture, Class-A surfacing, structural and systems engineering, construction drawings, renders, and a complete digital twin. You take it to your own manufacturer. Same deliverable quality used by Fountain, Solace, Freeman, and more.

Path 02
Engineering + ProtoTech Manufacturing

PTYD engineering paired directly with ProtoTech Manufacturing, our affiliated production partner in Washington, NC. When design and manufacturing are working the same program together, problems get solved the same day, not the same month. Your tooling is built and shipped production-ready.

Visit ProtoTech Manufacturing
Path 03
Engineering + Your Own Facility Standup

We help you build and stand up your own manufacturing operation, ready to receive molds and begin production. Your concept, your brand, your facility. We help you get there from zero.

24 weeks.
Concept to tooling.

I

Kickoff & Design Requirements

Client brief, design parameters, performance targets. FRP list established. Program launched with precision — alignment before a line is drawn.

II

Concept & Naval Architecture

Hull development, interior arrangement, hydrostatics, and CFD validation. Performance confirmed before a mold is cut.

III

Engineering & Systems

Structural analysis, systems integration, BOM development. Production-level documentation built alongside the model, every system resolved in CAD first.

IV

Tooling Release & Handoff

Mold-ready geometry, CNC files, construction documents, and QC frameworks. Prototype integration through first article.

Markets

Industries we serve.

Our engineering methodology applies across any industry where performance, precision, and composite construction intersect, from high-speed powerboats to architectural installations.

Marine
Marine Powerboats · Yachts · Commercial
Defense
Defense Naval · Unmanned · Tactical
Architecture
Architecture Facades · Sculptural · Composite
Transportation
Transportation Automotive · RV · Specialty
PTYD

Let's Build Something

Your next vessel starts with
the right engineering partner.